Forming + Rolling

SHAPING SUCCESS

Precision, power, and craftsmanship in every curve.

Forming and rolling stainless steel demand more than force. They require control, skill, and experience. At ACE, we combine advanced press brake and rolling technology with the craftsmanship of seasoned fabricators to shape stainless components that meet the highest standards of accuracy and repeatability. From precise bends to complex conical forms, every part begins with expert setup and ends with measurable perfection.

Our forming and rolling capabilities are built for industries where quality is critical — food, pharmaceutical, packaging, and environmental. With hydraulic press brakes up to 320 tons, precision 3D CNC controls, and advanced rolling systems, we produce everything from fine-gauge stainless sheet to heavy plate, maintaining consistent tolerances across every run. Whether shaping frames, enclosures, or transitions, ACE ensures flawless geometry and strength in every piece.

More than a process, forming and rolling at ACE is a craft. A partnership between human expertise and cutting-edge technology. Backed by ERP-driven planning and a culture of continuous improvement, our team takes pride in delivering components that fit, function, and perform with the reliability our customers expect. It’s how ACE turns stainless steel into lasting strength and enduring confidence.

We set things up so the operator can do their job right the first time. It’s about thinking ahead — taking the time to make sure it’s already close to perfect.

Ray Baade, Vice President - Information Systems

We set things up so the operator can do their job right the first time.

It’s about thinking ahead — taking the time to make sure it’s already close to perfect.

Ray Baade, Vice President - Information Systems

Forming Confidence

With advanced press brake and rolling technology guided by skilled hands, ACE shapes stainless steel with precision, reliability, and pride.

Precision Forming

Components shaped with accuracy and consistency.

Conical Forming

Transitions + hoppers meeting the highest standards.

CNC 3D Control

Flawless, repeatable accuracy.

Large-Scale Fabrication

320-ton brakes form heavy stainless precisely.

Equipment List

ACE’s forming and rolling capabilities deliver precise bends and cylindrical shapes across a range of sizes and thicknesses. Supported by key secondary operations, each part moves into welding and assembly with accurate prep and consistent fit-up.

All hydraulic brakes include WILA-style precision tooling, hydraulic clamping, CNC control, 3D visualization, 5-axis back gauges, and automatic crowning.

Bystronic Xpert 320 × 13.4 ft, 29" daylight

Bystronic Xpert 320 Pro × 14 ft, 33" daylight

Bystronic Xpert 150 × 10.2 ft

220-ton × 14 ft press brake with 2 ft horn

Allows precise conical forming where tapered geometries are required.
Coastone C15, 48-ton × 63", 5-axis back gauge

Provides exceptional accuracy for small and mid-size stainless components, with lower energy consumption and minimal setup time.
Davi Max 3022

Heavy-capacity 3-roll hydraulic system suited for stainless plate forming.
3" diameter roller, 16ga × 50" capacity

6" diameter roller, ¼" × 2' capacity
Cutting, Drilling, and Prep Equipment

2 × variable-speed drill presses

3 × Bridgeport mills

24" × 12" × 8"

Used for slotting, countersinks, edge prep, and prep-machining of components.

Marvel 380A-PC60 fully automatic vertical tilt-frame band saw

15" × 20" capacity

Marvel S2GVP Spartan vertical band saw with power feed

Flex Arm tapping station