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- Stainless Steel Metal Cutting | Laser & Waterjet | Ace Metal Crafts
Ace Metal Crafts provides stainless steel metal cutting using laser and waterjet technologies to produce precise components for fabrication, machining, and assembly. Metal Cutting DEFINING PRECISION Accuracy, technology, and craftsmanship in every cut. Metal cutting at ACE is the foundation of precision. Our fiber laser, waterjet, and tube-cutting systems transform raw stainless into exacting parts with flawless accuracy and clean edges ready for fabrication, machining, or assembly. For more than 65 years, we’ve refined every process to balance speed, precision, and repeatability — ensuring that every cut supports quality downstream. Our cutting capabilities serve industries where precision means performance — food, pharmaceutical, packaging, and environmental. From laser cutting intricate parts to waterjet processing thick plate and tube laser cutting structural sections, ACE combines advanced automation with operator expertise to achieve superior quality and consistency. Every cut is guided by ERP scheduling and digital nesting for material optimization and reduced waste. With automated material handling, integrated nitrogen generation, and a culture built on continuous improvement, our people ensure each part starts perfectly — clean, accurate, and ready to perform. It’s the first step in a partnership that builds confidence from the ground up. With every investment in technology, we try to make the work clearer and faster — giving people the tools to do it right the first time. Ryan Skarb, Facilities Leader With every investment in technology, we try to make the work clearer and faster — giving people the tools to do it right the first time. Ryan Skarb, Facilities Leader Cut with Confidence From flat laser to waterjet and tube cutting, ACE combines precision technology and human expertise to deliver stainless components that start strong and finish perfect. Flat Laser Cutting Clean cuts and tight tolerances. Tube + Structural Laser Cuts complex profiles up to 26 feet long. Waterjet Cutting Cuts 8” plate cleanly without distortion. Material Optimization Nesting ERP maximizes accuracy. Trusted Accuracy Prototype to production Equipment List ACE’s cutting capabilities cover flat, tube, and specialty materials with speed and accuracy. Fiber laser, waterjet, and tube-laser systems deliver clean edges, tight tolerances, and distortion-free cuts across sheet, plate, tube, and structural profiles. Laser Cutting Fiber Laser System Mitsubishi Fiber 3015GX-F60A, 60" × 120" bed Integrated automation tower for continuous operation and reduced handling Cutting Capacities: Mild steel: up to 1" thick Aluminum: up to 1" thick Stainless steel: up to 1" thick (nitrogen clean cut) Waterjet Cutting Waterjet System OMAX 80X 60,000 PSI 72" × 144" bed Cutting Capacities: Up to 8" thick material Suitable for stainless, hardened steels, composites, and sensitive alloys. Tube & Structural Processing Tube + Structural Laser System Mazak FabriGear 220 Fiber (4000 W) Processes: Tube Pipe Square/round profiles C-channel Angle Capacity Up to 6" square Up to 8 5/8" round OD Up to 26 ft lengths Mild steel: ½" wall Stainless steel: ⅜" wall Full 6-axis head for bevels and weld prep 6-station automatic tapping up to ½-13 or M12 Automatic load/unload system for high-throughput, repeatable production Everything we build begins with people. CONTACT US
- CNC Milling | Stainless Steel Machining | Ace Metal Crafts
Ace Metal Crafts provides CNC milling for stainless steel components requiring tight tolerances, complex geometry, and repeatable precision. CNC Milling CUT WITH PURPOSE Skill and technology working in perfect sync. CNC milling is where technology and craftsmanship converge. At ACE, machinists pair advanced DMG Mori and Okuma systems with decades of stainless experience to produce tight-tolerance components that meet the most demanding specifications. From simple blocks to intricate multi-surface parts, every job reflects the consistency, accuracy, and pride that define ACE craftsmanship. Our machining division houses vertical and horizontal milling centers equipped with high-pressure through-spindle coolant, precision probing, and 3+1 axis capability. These systems are optimized for speed, repeatability, and surface integrity that produce parts that fit, function, and endure. Whether a single prototype or a high-volume production run, every component receives the same care and attention to detail. At ACE, technology is powerful, but people make it precise. Backed by value-engineering expertise and a culture of continuous improvement, our machinists deliver accuracy you can measure and reliability you can count on. There’s a lot of trust in what we do. The engineer trusts the setup, and the operator trusts the program. It goes hand in hand. Raphael Osinski, Vice President, Operations - Machining There’s a lot of trust in what we do. The engineer trusts the setup, and the operator trusts the program. It goes hand in hand. Raphael Osinski, Vice President, Operations - Machining Machined Precision From prototype to production, ACE’s CNC milling centers combine advanced technology and skilled craftsmanship to deliver stainless components with unmatched accuracy. Vertical Milling Tight-tolerance precision Horizontal Milling Accuracy, consistency, and efficiency Precision Probing Tool accuracy and dimensional control Through-Spindle Coolant Clean finishes and longer tool life Consistent Results Live monitoring for precision and reliability. Equipment List ACE’s milling capabilities pair precise vertical and horizontal machining with advanced programming, probing, and coolant systems. Together they deliver accurate, repeatable stainless components, efficient multi-side machining, and reliable production flow. Vertical Machining Centers 3 × DMG Mori DuraVertical 5100 1 × Haas VF-9/40 (4-axis) 1 × Mazak Nexus 510C-II 1 × Mazak VCN-570C 1 × Mazak VTC 300C-II 1 × Okuma Genos M560-V Core Capabilities (VMC) 3-axis CNC milling, plus 4th-axis capability on select equipment Designed for stainless machining, including tighter tolerance work and repeatability Modern CNC controls supporting efficient changeovers for mixed part demand Large-format milling capacity available within the vertical mix (model-dependent) Horizontal Machining Centers 1 × Mori Seiki NH4000DCG (B-axis) Core Capabilities (HMC) 4th-axis (B-axis) machining for multi-face work in fewer setups Strong platform for repeatable, precision work on prismatic components Suitable for higher stability cutting strategies on stainless (application-dependent) Programming + Tooling Mastercam SolidWorks Solid Edge Autodesk Inventor DriveWorks Mazak FX-Tube Bystronic BySoft Sigmatek Sigmanest & Sigmatube ECI M1 (ERP) 1Factory (FAI) Support Systems Shop Support Central coolant management and filtration system High-capacity material handling for large stainless components Dedicated precision measuring stations Inspection Integration Keyence Wide-Area CMM (WM-series) Keyence XM5000 Portable CMM Everything we build begins with people. CONTACT US
- Our Culture | Values, People & Craftsmanship | Ace Metal Crafts
Explore the culture at Ace Metal Crafts, where craftsmanship, respect, trust, and pride in work create a stable, engaged team committed to long-term excellence. Every morning, I walk through the shop and see people solving problems together. That’s the ACE Way — people helping people do great work. Keith Stout, President Every company has a story — but at ACE Metal Crafts, ours is built by people. It’s the story of welders, machinists, engineers, and leaders who believe that precision and kindness belong in the same place. For more than 65 years, ACE has been crafting stainless steel components that power industries — and a culture that powers people. This film captures what makes ACE different: the pride in every part, the trust in every hand, and the joy in work done with purpose. It’s not just what we make, but how we make it together that defines who we are. Every morning, I walk through the shop and see people solving problems together. That’s the ACE Way — people helping people do great work. Keith Stout, President Frank “I’m proud to be part of the team because we achieve our goals together.” Ryan “Trust here is huge. I know I can rely on anyone to follow through.” Marty “We came here as immigrants, and ACE gave us stability, hope, and family.” Brian “I’m proud to sell the spectacular work our people do with such confidence.” Kathi “The emotional intelligence training teaches us how to handle challenges.” Everything we build begins with people. CONTACT US Every morning, I walk through the shop and see people solving problems together. That’s the ACE Way — people helping people do great work. Keith Stout, President
- Stainless Steel Forming & Rolling | Ace Metal Crafts
Ace Metal Crafts provides stainless steel forming and rolling for complex fabrications, supporting precise geometry, structural integrity, and repeatable manufacturing. Forming + Rolling SHAPING SUCCESS Precision, power, and craftsmanship in every curve. Forming and rolling stainless steel demand more than force. They require control, skill, and experience. At ACE, we combine advanced press brake and rolling technology with the craftsmanship of seasoned fabricators to shape stainless components that meet the highest standards of accuracy and repeatability. From precise bends to complex conical forms, every part begins with expert setup and ends with measurable perfection. Our forming and rolling capabilities are built for industries where quality is critical — food, pharmaceutical, packaging, and environmental. With hydraulic press brakes up to 320 tons, precision 3D CNC controls, and advanced rolling systems, we produce everything from fine-gauge stainless sheet to heavy plate, maintaining consistent tolerances across every run. Whether shaping frames, enclosures, or transitions, ACE ensures flawless geometry and strength in every piece. More than a process, forming and rolling at ACE is a craft. A partnership between human expertise and cutting-edge technology. Backed by ERP-driven planning and a culture of continuous improvement, our team takes pride in delivering components that fit, function, and perform with the reliability our customers expect. It’s how ACE turns stainless steel into lasting strength and enduring confidence. We set things up so the operator can do their job right the first time. It’s about thinking ahead — taking the time to make sure it’s already close to perfect. Ray Baade, Vice President - Information Systems We set things up so the operator can do their job right the first time. It’s about thinking ahead — taking the time to make sure it’s already close to perfect. Ray Baade, Vice President - Information Systems Forming Confidence With advanced press brake and rolling technology guided by skilled hands, ACE shapes stainless steel with precision, reliability, and pride. Precision Forming Components shaped with accuracy and consistency. Conical Forming Transitions + hoppers meeting the highest standards. CNC 3D Control Flawless, repeatable accuracy. Large-Scale Fabrication 320-ton brakes form heavy stainless precisely. Equipment List ACE’s forming and rolling capabilities deliver precise bends and cylindrical shapes across a range of sizes and thicknesses. Supported by key secondary operations, each part moves into welding and assembly with accurate prep and consistent fit-up. Hydraulic Press Brakes All hydraulic brakes include WILA-style precision tooling, hydraulic clamping, CNC control, 3D visualization, 5-axis back gauges, and automatic crowning. Bystronic Xpert 320 × 13.4 ft, 29" daylight Bystronic Xpert 320 Pro × 14 ft, 33" daylight Bystronic Xpert 150 × 10.2 ft 220-ton × 14 ft press brake with 2 ft horn Allows precise conical forming where tapered geometries are required. Electric Press Brake Coastone C15, 48-ton × 63", 5-axis back gauge Provides exceptional accuracy for small and mid-size stainless components, with lower energy consumption and minimal setup time. Hydraulic Plate Roll Davi Max 3022 Heavy-capacity 3-roll hydraulic system suited for stainless plate forming. Light- and Mid-Capacity Rollers 3" diameter roller, 16ga × 50" capacity 6" diameter roller, ¼" × 2' capacity Secondary Operations Cutting, Drilling, and Prep Equipment 2 × variable-speed drill presses 3 × Bridgeport mills 24" × 12" × 8" Used for slotting, countersinks, edge prep, and prep-machining of components. Marvel 380A-PC60 fully automatic vertical tilt-frame band saw 15" × 20" capacity Marvel S2GVP Spartan vertical band saw with power feed Flex Arm tapping station Everything we build begins with people. CONTACT US
- Pharmaceutical Processing | Ace Metal Crafts
Ace Metal Crafts supports pharmaceutical processing applications with precision stainless steel fabrication, machining, and assemblies designed for consistency, cleanliness, and controlled environments. Pharmaceutical Processing PURE PERFORMANCE Stainless fabrication that meets cGMP, FDA, and ASME standards. ACE Metal Crafts Company supports pharmaceutical OEMs and system integrators with stainless fabrication engineered for purity, validation, and traceability. Our work complies with cGMP, FDA, and ASME BPE standards—delivering electropolished components and hygienic assemblies that perform in ultra-clean environments. From process skids and tanks to filtration housings and piping systems, ACE controls every variable—material certification, weld procedure qualification, documentation, and inspection—to ensure repeatable quality. Our advanced finishing options, including electropolishing and passivation, achieve surface roughness (Ra) below 15 µ-in. for optimal cleanability and corrosion resistance. We deliver performance. If it’s not right, our customers can’t run. That’s why we check, double-check, and make sure it’s right before it ever goes out the door. Jeff Szczupaj, Vice President - Sales We deliver performance. If it’s not right, our customers can’t run. That’s why we check, double-check, and make sure it’s right before it ever goes out the door. Jeff Szczupaj, Vice President - Sales Certifications and Expertise cGMP / FDA / ASME BPE compliance TIG, orbital, and seam welding with full traceability Electropolished and passivated finishes to Ra ≤ 15 µ-in. QA documentation & validation support packages Skid fabrication & pressure-vessel capability Everything we build begins with people. CONTACT US
- Frequently Asked Questions | Ace Metal Crafts
Answers to common questions about Ace Metal Crafts, including capabilities, materials, quality standards, engineering support, and how we work with customers. FAQs What You Need to Know About ACE Simple, honest answers that reflect how we work and what we deliver. At ACE Metal Crafts Company, we believe clarity builds trust. These FAQs give you a straightforward look at our capabilities, processes, materials, and culture. If you need details that are not covered here, our team is always ready to help. There was an issue connecting to your network. Check your connection and try again. Everything we build begins with people. CONTACT US
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